DKD Ikjot United | CNC Machines Building Division CNC Roll Turning Lathe | Turn Master 180600/ 1801200 | A Preet Enterprises

Master 180600/ 1801200 | A Preet Enterprises.

Extra heavy duty one-piece construction featuring a high damping coefficient with minimal thermal deformation. The 4-bed design ensures optimum cutting conditions for heavy applications. The slideways, hardened by high frequency induction, offer ideal hardness characteristics. Hand scraped Turcite B ensures static as well as dynamic accuracy between all contact surfaces. Our highly rigid spindle features deformation resistance, powerful turning capability and rugged durability. DKD Ikjot United in-house manufactured extra heavy-duty chucks, 1600mm (63”) diameter, features rapid clamping and high accuracy. The two-step gearbox offers extraordinarily high torque during low-speed machining for superior heavy duty cutting performance. Pre-loaded linear compact roller guides and spaciously dimensioned, pre-loaded ball screw drives 4-guide-way-design to allow passing by the tail stock with the turning saddle – more rigid design carriage guide ways special induction hardened and ground – to avoid any wear for long lifetime, extremely wide tailstock guide ways – chill hardened – to have low pressure per square mm. All structural components of the machine are made of stress-relieved and deformation-free. Contact surfaces are hand scraped to ensure minimum tolerance accumulation.

DKD Ikjot United | CNC Machines Building Division | A Preet Enterprises.

Ikjot United CNC Machines building facilities.

DKD Ikjot United is the one of the biggest CNC Machines Building Company, and is headquartered in New York, USA. It is a subsidiary of PREET and operates in 42 locations across 16 countries. DKD Ikjot United is the one of the largest PREET Enterprise with wide range of machine shop products like CNC Double column VMC, CNC Roll Lathes, CNC Mega Lathes, CNC Notching & Branding Machines, CNC VTL & CNC Special Purpose Machines (up to 20 axes). DKD Ikjot United CNC machine building is now placed among the most valuable CNC machine building brands worldwide. These technology sectors demand a high degree of precision, efficiency, and reliability – technical characteristics that are ensured by DKD IKJOT UNITED (IU) through an assembly that is defined down to the smallest detail, a high production depth and an unlimited desire to innovate. The machines are therefore energy-efficient and maintenance friendly and provide high quality — ideal conditions for the maximum use over many decades. Integrated into an owner-managed globally active group of companies with worldwide activities DKD Ikjot United ensures the flexibility which is necessary for customers in order to invest in production machines of this magnitude & which ensures a solid foundation for a long-term business partnership. Our responsible personnel contribute to this via our worldwide sales and service network. They continuously develop individual solutions in close cooperation with the customer, and in this way ensure an endless market-oriented, development & expansion. DKD Ikjot United Lathes are the result of experience in the manufacturing of machine tools combined with outstanding reliability and the application of state-of-the-art technologies. DKD Ikjot United offers heavy-duty turning lathes with working ranges with workpiece diameters of 3,000 mm and weights of 200 tons. Turning large workpieces is a highly demanding application for a machine tool. Along with highly precise processing, the focus is on sturdy design, reliability, and longevity of the machine. Producers of rotationally symmetrical workpieces, such as forges or roll manufacturers, achieve the highest efficiency with lathes by DKD Ikjot United The integration of milling heads, logo milling units or other optional equipment allows for the performance of very complex machining tasks in one single setup. With its NWD series, heavy-duty lathes with hydrostatic guidance systems, and the smaller lathes of the P series, DKD Ikjot United offers customized machines for the processing of, for example, section rolls, forged shafts, or rotors with a maximum of precision. DKD Ikjot United has also developed solutions for roll rings. The product range is complemented by the outstanding DKD Ikjot United service – comprehensive consulting from the earliest stages of a project, developing an application concept that is tailored to your needs and a broad range of after sales services.

DKD Ikjot United Equipment’s sectors: Forges & Foundries | Long Product Rolling Mills | Paper Industries | Roll Manufacturing | Steel Industries | Service Industries | Oil & Gas Industries | General Industries | Plastic Industries | Automobile Industries.

DKD Ikjot United Roll Shop Turnkey Solution.

From the individual roll shop equipment’s like CNC roll lathes, CNC roll notching & Branding Machines, CNC Roll Grinding Machines to a fully automated roll shops, DKD Ikjot United offers the complete line-up of possible choices. In close cooperation with you, DKD Ikjot United plans your roll shops and delivers them on a turnkey basis, if requested. Following a detailed analysis of your requirements, DKD Ikjot United experts develop a concept tailored to your machining capacities. DKD Ikjot United offers a comprehensive range of roll shop equipment to handle rolls, such as chock changing devices, chock tilters, roll transfer cars, loaders and much more. Each roll shop component is designed and manufactured entirely in-house at DKD Ikjot United By the help of the Roll Shop Management System, The following is an excerpt from the list of large steel companies we have been working with for many years. We propose a wide range of products and accessories to adapt to any need or problem, providing a customised, bespoke, unique solution: Fully aware that it is one of the most demanding lathing applications. Our main goal is to reduce processing times throughout the working life of the machine. In other words, maximum reliability over time and machine durability. Machines specifically designed for nip rollers, both at machine mechanical concept and programming levels. Operator interface suitable for the customer’s particular operations. Option of combined machines for operations involving lathing and Notching/marking rollers. 4-guide machines capable of operating with a wide range of rests, including hydrostatic rests for heavier workpieces. Solutions designed to carry out roughing and finishing operations in the same machine. Option of including milling modules for distance between faces in nip roller ends. Manufacturers of forging rollers and nip rollers achieve maximum productivity thanks to DKD IKJOT UNITED lathes. The range of solutions for the steel industry is rounded off with an efficient consultancy service, from the start of the project in order to ensure the machine is fully customised, through to an extensive after-sales service throughout the machine’s working life. The CNC Roll turning Lathe is the ultimate replacement solution for Manual Lathes used by Steel Plants in the Roll Shop for Roll machining and pass cutting. Available in various Models, the CNC roll turning lathes drive a huge improvement in productivity, reduce the need for labour, eliminate manual errors and reduce the space required for turning operation in machining the Rolls. The CNC Roll turning lathes from DKD Ikjot United provide an economical solution to improve the quality of end product, productivity of the manufacturing process and thus adds to your profitability. Machine Tools Features: High Torque capacity at Head stock Face plate | European Brand Zero backlash with ball screw & twin type of nut for long life | Higher cutting force | 4 Guide way Lathe Bed with LM Guides & Box Guide ways | S.S. Telescopic cover to protect LM / Box guideways.

Specification
Turn Master 180600
Turn Master 1801200

CAPACITY

Height of Centres Over Bed Guide Ways (mm) (inch)

1300 (51”)

1300 (51”)

Distance Between Centres (mm)(Inch)

6000 (236”)

12000 (472”)

Swing With Telescopic Covers Over Bed Guide ways (mm) (inch)

2400 (94”)

2400 (94”)

Swing Over Cross Slide (mm) (inch)

1800 (71”)

1800 (71”)

Bed Width (mm) (inch)

2100 (83”)

2100 (83”)

Number of Guide Ways

4+1

4+1

Max Work Piece Weight Supported Between Centres Without Steadies (kg) (lbs.)

40000 (88200)

70000 (154350)

Noise Level (dB)

< 80

< 80

HEADSTOCK

Spindle Nose (mm) (inch)

IKJOT Norm

IKJOT Norm

Spindle Bore (mm) (inch)

100-120

(3.94” – 4.72”)

100-120

(3.94” – 4.72”)

Inner Diameter of Front Bearing (mm) (inch)

300 (11.81”)

300 (11.81”)

Spindle Main Motor (kW)

100/150

100/150

Variation of RPM at Different Ranges

1-150

1-150

4 Jaws Independent Chuck Steel Body (mm) (inch)

1600 (62.99”)

1600 (62.99”)

TAILSTOCK

Tailstock Travel (mm) (inch)

1500-6000

(59.06” – 236.22”)

1500-12000

(59.06” – 472.44”)

Quill Travel (mm) (inch)

250 (9.84”)

250 (9.84”)

Quill travel Control

Motorized

Motorized

Tailstock Travel Control

Motorized

Motorized

Z-AXIS

Z-Travel (mm)

1500-6000

1500-12000

Feed (mm/min)

2-3000

2-3000

Rapid Traverse (mm/min)

5000

5000

Actuator for Drive

A.C. Servo Motor

A.C. Servo Motor

X-AXIS

X-Travel (mm) (inch)

1000 (39.37”)

1000 (39.37”)

Feed (mm/min)

2-3000

2-3000

Rapid Traverse (mm/min)

5000

5000

Actuator for Drive

A.C. Servo Motor

A.C. Servo Motor

OVERALL DIMENSIONS AND WEIGHT

Dimensions: Max. Length for the Configuration (mm) (inch)

15000 (590.55”)

21000 (826.77”)

Dimensions: Max. Width (mm) (inch)

5000 (196.85”)

5000 (196.85”)

Dimensions: Max. Height (mm) (inch)

4000 (157.48”)

4000 (157.48”)

Dimensions: Weight of Machine for the Standard (kg)

70000

110000

CONTROL

CNC Control

SIEMENS

SIEMENS

Interface with Roll Database & Network Connection Full Library of Groove Profiles

DKD Solution

DKD Solution

Blooming Mill CNC Roll Lathes

CNC Roll Lathe for Section Rolling Mill

CNC Roll Lathe

CNC Roll Lathes

CNC Roll Shop Equipments

CNC roll shop

Heavy CNC Roll Lathe

Heavy CNC Roll Turning

Heavy Duty CNC Lathe Machines

Heavy Duty cnc turning lathes

Mega CNC Lathe machines

Roll for CNC Roll Lathe

Rolls for CNC Machines

Rolls for CNC Roll Lathe

HANG IN TIGHT!