Preet Brothers Limited | Single Strand High-Speed Bar & Rebar rolling Mill up-to 500,000 tons/ year | A Preet Enterprises
Today production capacity of small diameter rebar and rod is occupying near half of total production capacity of the world. The main target of great promotion of productivity and efficiency for small rebar and rod, balancing productivity difference between small and bigger diameter of rebar and rod, is always pursued by all the rolling mill plants all over the world. The slitting technology is popularly introduced into rebar & rod rolling mill plants. Compared with single strand rolling process, the most highlight is of reduction of rolling pass, promotion of productivity of small size of rebar and rod. Normally the top rolling speed can reach 18m/s, applicable to 2 or 3 slitting process. When multiple slitting, more rebar shall be dropped into a same rake of straightening grid and rake beam. In this way, the operation of rebar aligning and subsequent rebar transferring onto run-out roller table shall be unstable, intertwined sometimes, which shall lower productivity and cooling effectiveness of cooling bed.
Advantage of High Speed Finishing Rolling and High Speed Delivery System of Bar cum Rod
Combination of High speed bar rolling mills and high speed bar delivery system (twin channel or rotary drum type): The bar coming from high speed finishing mill stand (heavy duty, cantilever type) shall be multi-cut by rotary flying shear, braked by a couple of pinch rolls, interval-deviated, transported into double channel above cooling bed, then dropping onto groove of straightening grid. The advantage is Promotion of productivity of small size bar as well as bar size accuracy, uniform quality along whole length of bar | The top speed of bar mill line can be promoted to 38-40m/s, which means hourly productivity of rolling diameter 12mm bar will reach 103mt/hr. The distance from multiple shear to entry of cooling bed shall be less than 30m, meanwhile there has to spare 75m distance at same position when conventional apron roller table is adopted under top rolling speed: 18m/s, which means a lot of workshop occupation shall be saved.
Brief Demonstration of 40m/s top speed delivery system of bar
The bar coming from the last stand with top speed: 40m/s, is running through rotary dividing shear, cutting into specified multiple length of 81m, 84m, 96m, or 108m subject to process and length of cooling bed. The multiple length bar will be deviated, transported into twin channel of high speed bar delivery system. A couple of braking pinch rolls are arranged at entry of twin channel (C-shaped channel or rotary drum) so that high speed bar can be decelerated, stopped in twin channel.
PREET BROTHERS LIMITED | LONG PRODUCTS HOT ROLLING MILL DIVISION | A PREET ENTERPRISE
Preet Brothers Limited | Long Product Hot Rolling Mill Division has successfully designed, built and executed small, medium and mega size Hot Rolling Mills projects with annual capacity up to 1,000,000 Tons like: Rebar Rolling Mills, Wire Rod Rolling Mills, Bar Rolling Mills, Light Section Rolling Mills, Medium Section Rolling Mills, Heavy Section Rolling Mills. Besides complete plants Preet Brothers Limited | Long Product Hot Rolling Mill Division also under-take custom built design equipment’s based on the latest technology for various rolling mill equipment and systems like Rebar Rolling Mills | SBQ Rolling Mills | Wire Rod & Bar Rolling Mills | Small Section Rolling Mills | Medium Section Rolling Mills | Heavy Section Rolling Mills On Turnkey Bases (EPC & EP&S). Reheating Furnaces for Rolling Mills | Housingless stands for Hot Rolling Mills | Convertible Housingless Stands for Hot Rolling Mills | Universal Housingless Stands for Section Rolling Mills | Cantilever Stands for Hot Rolling Mills | Wirerod Mono-Block for Hot Rolling Mills | Sizing Mills for Hot Rolling Mills | Crank Shears for Hot Rolling Mills | Flying Shears for Hot Rolling Mills | Crop & Cobble Shears for Hot Rolling Mills | Crank cum Flying Dividing shears for Hot Rolling Mills | Thermo-processing units (TMT Plants) for Hot Rolling Mills | Harden Ground Gears & Gear boxes & Profile Ground Gears & Gear boxes | Entry and Exit Roller Guides Harden & Profile Ground Gears & Gear boxes | Slitting Guide boxes for 2 / 3 / 4 / 5 / 6 slitting Harden & Profile Ground Gears & Gear boxes | Sliding apron (Braking Slide) Rake type Cooling beds Harden & Profile Ground Gears & Gear boxes | Cold Shears of various sizes (150-1500Tons) | Dispatch & Bundling systems | Bar counters | Magnetic Stackers for Section handling | Single / Multi Groove Straighteners for on-line & off-line application in section rolling mill | Hot Saws & Cold Saws for Section Rolling Mill | Roll Changing Robots & Tilters for Rebar Rolling Mills | Preet Brothers Limited Roll-pass designs for slitting, angles, channels, I-beams & H-beams. Latest technology and high productivity of our plants: Guided by these concepts, we supply a complete scope of any green-field rolling mill for long products, as well as upgrading of existing plants. From the initial concept of the plant to commissioning and start-up. Technical department @Preet Brothers Limited, equipped with latest software’s for design and rolling process development, managed by experienced engineers, design machines and full plants according to customer requirements. Roll pass design department and process engineers fully support the design engineers to improve the machines and mill’s performances, through continuous know-how transfer.